Aircraft Components

Precision Engineering for the Aerospace Industry



Toolcast.co.uk stands at the forefront of aircraft cabin component manufacturing, combining advanced machining technology with uncompromising quality standards. Every part we produce reflects our commitment to precision, reliability, and performance essential values in modern aviation.


Key Strengths

  • Aircraft Grade Expertise — Specialists in machining aluminum, ULTEM, V0‑ABS, and other aerospace approved materials to exacting tolerances.


  • Consistent Quality Assurance — ISO aligned inspection processes ensure every component meets stringent aerospace specifications.


  • Rapid Prototyping & Production — From concept to cabin installation, we deliver speed without sacrificing precision.


  • Surface Excellence — Our finishing techniques produce flawless surfaces ready for assembly or visible cabin integration.


  • Collaborative Engineering — We work closely with design teams to optimise manufacturability and reduce lead times.





V0‑rated ABS

Flame‑Retardant Performance (UL94 V‑0 Rated) V0 ABS self‑extinguishes quickly when exposed to flame, making it suitable for interior aircraft components where fire safety compliance is essential.

ULTEM™ (Polyetherimide)

Cabin Entertainment Housings (TV bezels, monitor frames, seat‑back assemblies)

Aircraft‑Grade Aluminium


High Strength‑to‑Weight Ratio.


Poured V0‑ABS

Poured V0‑ABS combines the flame‑retardant safety of UL94 V‑0 ABS with the agility of silicone mould production, making it ideal for aviation environments that require certified materials without the cost or lead time of injection‑mould tooling.